An old song informed us that “video killed the radio star.” More recently, we’ve been told that digital is killing offset lithography. Neither of these claims is entirely true. Today, radio has talk shows and sports call-in shows, all with solid, if sometimes overly opinionated, audiences. Offset also has its own solid following in an increasingly digital world, although in many quick and small commercial shops it is more and more playing a supporting role.According to NAPL’s most recent Capital Investment Study, offset’s share of printing industry sales have been declining steadily for more than 10 years. “No turnaround in the economy—no matter how robust—is going to change that. Nevertheless, lithography is still a $40 to $50 billion market.” The study quoted one participant as noting that “Any printer stuck with old technology in the pressroom is doomed.”
Who’s Buying What?
The NAPL study found some significant variations in offset purchasing priorities, depending on the company size. In companies with sales of less than $1 million, only 8.1% were interested in purchasing single- or two-color offset presses in the next three years. A tiny 4.8% were considering a four-color offset press, while fully 25.8% were contemplating the purchase of a variable data digital press.
In shops with sales of between $1 million and $3 million, 16.1% had single and two-color offset presses on their shopping list, while 25.8% were considering four-color presses. However, 35.5% were considering a variable data digital press. Shops with between $3 million and $5 million were looking at one- or two-color presses (8.8%), four-color presses (20.6%), and variable data digital presses (55.9%).
Interestingly, computer-to-plate purchase plans were pretty robust in all three sales segments, indicating that there is still a strong interest in improving offset workflow. In the under $1 million group, nearly 20% were looking at a CTP purchase in the next three years. While that may not sound like a great rush, it should be noted that 36.5% indicated that they had already purchased CTP capabilities within the past three years. Planned or already purchased CTP capabilities in the $1 million to $3 million segment totaled 68.8% (25.8% planned and 47.8% purchased), and in the $3 million to $5 million shops the total was 69.4% (26.5% and 42.9%, respectively).
Who’s Selling What?
No doubt, there has been a steady decline in offset printing as a percent of sales among small commercial printers. That said, offset still accounts for a substantial chunk of change. While single-color offset brought in 14.4% of sales for franchise printers in 2000, this year it only accounted for 3.8%. Multi-color offset also has declined from 19.3% of sales in 2000 to 12.8% this year. Meanwhile, four-color offset has grown from 4.3% of sales to 6% of sales. Add that all up, and this year offset accounted for 22.6% of sales among the franchise segment, or $370 million.
Offset has also declined as a percent of sales among QP’s Top 100 printing companies. Nevertheless, it accounted for 32.7% of total sales last year.
While offset press manufacturers have tended to emphasize medium- to large-format presses, many still offer small-format options. Increased automation and computerization have improved efficiency, quality, and speed on today’s small presses.
Heidelberg has its Printmaster QM 46 and Speedmaster 52 lines, while Ryobi offers the 3200 and 3300 series and its 520 series. From manroland comes the Roland 50, and Shinohara has its 52 series. KBA’s GeniusUV is a waterless small-format offering, and Presstek has two direct image presses, the 34DI and the 52DI. Ryobi also has a DI small-format press in its 3404 DI series. And lest you think that presses from small-format pioneer ABDick have disappeared, the 9980, 9920, 9995, and 4995 series are still being sold by Presstek. Even Baumfolder, better known for finishing equipment, offers the BaumPrint 18.