Second KBA Rapida 145 57-inch Large Format Press Installed at Specialty Finishing

Dual presses provide double-digit sales increase, higher quality print, consistent color, and significant reduction in waste


KBA North America announces that Specialty Finishing, a full service high graphic folding carton and litho-laminated packaging manufacturer for a wide range of national brands located in Omaha, Nebraska, has completed installation of its two new large-format KBA Rapida 145 57-inch presses. Since the installation, Specialty Finishing has begun reaping the benefits with double-digit sales increases, higher quality print with consistent color, and significant reduction in start-up waste. Specialty Finishing’s two new presses are a six-color and a seven-color equipped with KBA’s unique automation and inline quality control features and coaters. These are the first KBA presses purchased by Specialty Finishing.

“We chose to purchase two large-format presses from KBA because they could offer the highest level of automation and productivity as well as a custom-configured press for our particular needs,” says Mark Wright, Specialty Finishing president. “These presses are allowing our company to continue its rapid growth and offer our customers the highest level of productivity and quality that they expect. We needed the added capacity because we’ve been experiencing 25% growth year-over-year for the past several years. Specialty Finishing continues to achieve its growth goals by providing quality paperboard packaging to a variety of businesses across our region. The newly-installed KBA presses are critical to our future success.”

Due to its new capacity Specialty Finishing has seen an 18% increase in business since the installation, according to Brian Thalken, vice president of sales for Specialty Finishing. “We will continue to grow our business at double digit rates by working with our customers on waste reductions and lean manufacturing,” he adds.

The purchase of these new KBA presses increases Specialty Finishing’s capacity and flexibility. “This investment in improved technology and increased capacity facilitates reduced lead-times and reduced inventory levels,” says Thalken, In addition, Specialty Finishing has seen the advantage of complex print forms no longer require additional waste sheets.

The two new KBA large-format presses help Specialty Finishing in other departments. “The acquisition of these presses allow for better flexibility in scheduling and the quick-turn lead times that our customers have come to expect. Both presses run 24 hours a day, seven days a week,” says Jeffrey Oles, the firm’s scheduling manager. “These presses allow us to remain competitive in a demanding market, plus they provide the needed edge to continue to grow and expand our sales base.”

KBA’s unique automated features are key components for Specialty Finishing. “Producing quality cartons at the lowest cost in the market stands as one of our primary goals,” states Thalken. “Waste reduction is critical and we believe the new systems on the KBA presses will be key components.” Both Oles and Steve Pellman, Specialty Finishing’s pressroom manager, agree that the KBA Qualitronic Pro inline sheet inspection system on both Rapida 145 presses is beneficial because of the significant reduction in start-up waste, higher quality print with consistent color and greatly reduced chances for printing defects.

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