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Muller Martini Primera 140 with EFI Monarch MIS

From Muller Martini Corp.

Muller Martini Primera 140 with EFI Monarch MIS Product From Muller Martini Corp.: Muller Martini and EFI collaborate to maximize Primera 140 workflow utilizing reciprocal MIS functionality

Faced with ever-mounting competition and deadline-demanding customers, printers and binderies worldwide need automated workflow solutions that deliver both time and monetary savings. Now, two industry leaders have collaborated to meet this challenge by optimizing the finishing environment through the addition of a leading MIS system that bridges the gap between planning and production.

Through the integration of Muller Martini’s Primera 140 and CONNEX digital workflow system and the EFI Monarch Print MIS, printers and binderies now have the ability to integrate their MIS functions and their post-press machines in an open architecture environment utilizing JDF. The result? Accurate, actionable and automated process intelligence. The EFI Monarch Print MIS is a multi-dimensional estimating, scheduling and workflow solution that not only communicates the highly specific coordinates that dictate how a job is run, but, on the backend, details the efficiencies that were achieved. Scalable from five to 5,000 users, the Monarch MIS workflow solution includes four powerful components:

* Monarch Foundation. Estimating, job management, inventory, shop floor data collection, invoicing, accounting, reporting and analysis tools.

* Monarch Planner. Advanced automated planning and layout tools, contact administration and work in process (WIP) parts inventory management.

* PrintFlow Dynamic Scheduling. Scheduling, optimization, synchronization and what-if scenario tools.

* Auto-Count Direct Machine Interface. Computer Integrated Manufacturing (CIM) for print.

With EFI Monarch, the competitive difference comes from the delivery of an end-to-end solution with the ability to organize, analyze, interpret and leverage data for process improvement. Monarch eliminates the need for error-prone – and costly – keying and rekeying of data while also providing more accurate job costing reports, improved job planning, automated machine make-readies and accurate production reports.

Operating at 14,000 cph, Muller Martini’s Primera 140 is designed for the mid-performance range and delivers quick changeovers and easy setup. Its modular design welcomes a broad range of configuration possibilities and a large range of sizes. Automatic loading, gathering, stitching, trimming, inserting, film wrapping, addressing and palletizing can be integrated in an inline production line allowing the Primera 140 to cover the entire value-added chain of print finishing.; Expand for more details on this Product

DBMi Saddle System Product From Duplo USA Corp.: Duplo USA has released the DBMi Saddle System, Duplo’s heaviest-duty collating and saddle stitching system, and it is now available in the United States, Canada and Latin America. First introduced in the U.S. at Graph Expo 2011, the DBMi Saddle System is the first in its class to produce letter landscape booklets with its ability to process 24” length sheets. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the DBMi combines PC-based programming and intelligent feeding with superior scoring and folding to producer thicker, flatter books up to 4,500 booklets per hour. What’s more, its modular design enables users to add three-knife trimming capabilities with the optional DKT-200 Two-Knife Trimmer, which can also process 2-up applications, boosting its production up to 9,000 booklets an hour.

BDFNx Finisher Product From CP Bourg: The new C.P. Bourg BDFNx is a purpose-built version of its proven Bourg BDF Document Finisher, designed to accept sheets printed in standard sizes by Xerox Nuvera Production Systems.

Designed to operate in-line with Xerox Nuvera 100 and 120 EA Production Systems, the new BDFNx Document Finisher applies the legendary reliability and durability of the proven Bourg BDF platform to finishing printed output in three standard sheet sizes — 8.5 x 11 inches (216 x 279mm), 8.5 x 14 inches (216 x 355mm) and 11 x 17 inches (279 x 432mm).

Stitchmaster ST 500 Saddlestitcher Product From Heidelberg USA: Heidelberger Druckmaschinen AG (Heidelberg) presented the new Stitchmaster ST 500 saddlestitcher at drupa 2012 in Dusseldorf. Its individual drive technology, centralized control system, and wide range of feeder models make it suitable for rapid, all-purpose use in industrial saddlestitching. Short runs, time-critical jobs, products of varying complexity, numerous format changes, and long runs in monitored high quality are all possible with the Stitchmaster ST 500, providing flexibility while nevertheless ensuring cost-effectiveness. Extensive automation options for the feeder, trimmer, stitcher, and compensating stacker cut makeready times and enable extremely efficient, high-output production. The Stitchmaster ST 500 has a mechanical capacity of up to 13,000 cycles an hour and is ideally equipped to handle all commercial print shop and bookbinder needs.

ODM Super Sewer XXL Product From On Demand Machinery LLC: The Next Generation of the ODM Super Sewer XXL is an automatic side sewing machine designed for ‘on-demand’ photo books up to one-inch (25 mm) thick. The Super Sewer XXL features the same Back Tack Technology

Super Sewer XXL Product From On Demand Machinery LLC: The ODM Super Sewer XXL is an automatic in-line sewing machine designed for 'on-demand' photo books (up to 18x18 inches and one-inch thick). The Super Sewer XXL features the same Back Tack Technology, as in the Super Sewer. Simply put, the machine does a reverse lock-stitch on the head and foot of the book block ensuring a very strong side sew which will not come apart like standard side sewn books normally do. The Super Sewer XXL pre-drills holes prior to thread stitching enabling the book block thickness up to one inch. New air cylinder provides additional operator safety. Both the Super Sewer and XXL models can sew up to 600 books per hour and is easy to operate with a touch screen LCD color control panel.

DBMi Saddle System Product From Duplo USA Corp.: Duplo (Booth 2617) is showcasing its new DBMi Saddle System at Graph Expo. Fully automated, the DBMi reliably handles up to 14x24-inch sheet sizes and can change from CD size to letter landscape or 14x12-inch books with no manual adjustments. The DBMi Saddle System incorporates the DBM-S Saddle Stitch Bookletmaker with up to six DSC-10/60i Collators which have optional intelligent feeding capabilities for custom feed sequences. Heavy-duty in construction, the DBMi can produce up to 9,000 2-up booklets per hour with an optional two-knife trimmer and gutter cutter. With an intuitive, user-friendly PC controller, fast setup is accomplished for both short-run digital and longer run offset applications. Complementing Duplo's existing line of quality flat sheet bookletmakers, the DBMi is ideal for those advancing to saddle stitch finishing.

ColorWorks Pro Plus for Xerox Color 800/1000 Digital Presses Product From Standard Finishing Systems: Standard Finishing Systems and Xerox Corporation have announced general availability of the Standard Horizon ColorWorks Pro Plus, the all-in-one next-generation document finisher designed for operation in-line to Xerox Color 800/1000 Digital Presses. The compact multi-functional ColorWorks performs bookletmaking, creasing, bleed trimming, folding, stitching, and stacking, making it a nearly full-service “bindery in a box.”

Muller Martini Primera E110 Saddle Stitcher Product From Muller Martini Corp.: Muller Martini (Booth 637) is debuting to a global audience the latest addition to its Primera family of saddle stitchers, the Primera E110. Featuring enhanced automation and an improved ergonomic operating concept, the Primera E110 produces 11,000 cycles per hour, delivers fast changeover capabilities and can accommodate a wide size range, including two-up and three-up production.

Primera 110 Product From Muller Martini Corp.: The Primera 110 now offers an increased degree of automation and an improved, ergonomic operating concept. It produces 11,000 cycles per hour and delivers the best price/performance ratio in its class. The Primera 110 processes a wide size range and products in sizes from A7 to A3. Two-up and three-up production are also possible. The gentle processing action and the integrated process supervision function guarantee faultless, complete and precision products. The system is set up and controlled via a touchscreen and now comes equipped with a highly intuitive setup wizard. This feature makes operation simple and self-explanatory for the user. The local HMI control devices, which are also mounted to every feeder, ensure short operating paths. As with the rest of the Primera line, this system also features the new, innovative Smart Stitch Control staple control function, which verifies not only the presence of the staple, but also the type used.

Primera 160 Product From Muller Martini Corp.: With 16,000 cycles per hour, the Primera 160 is the most efficient saddle stitcher in the mid-performance segment and is available with two different levels of automation. The machine impresses with its comprehensive process supervision and high level of production reliability. Thanks to its ergonomic design and modern control concept, it is very user friendly and can be set up quickly.

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Muller Martini Primera 140 with EFI Monarch MIS